Figure Casting - 1st time

November 6th, 2007

The commercial moulds arrived yesterday. There were a total of three moulds, but I was only going to use two of them - the mould of the serving boy and the mould of the lady.

It is not as easy as it seems, and the first attempt at casting with molten lead was not a total success. I could not get the lead into all the crevices of the figure. Using a sharp knife I cut some extra vents in the face of the mould and the second attempt worked!

For the first time I had a figure that I had actually hot cast from metal - a great experience!

Here is the lead being poured into one of the moulds:

Pouring the lead into the mould to make the 54mm figure of a serving boy

And, once cooled a little, here are the two halves of the mould being seperated to reveal the figure inside:

Opening the mould for a 54mm serving boy figure model

The suspense of opening the mould is like that when opening a birthday present.

And here is the cast figure of the lady, with sprues and core etc still attached.

The 54mm figure model of a serving lady

These figure models came with cast on bases, which I cut off. In the case of the serving woman it was quite easy. But the barefoot boy was difficult as the feet had to be shaped and the toes ‘cut’ into the foot with a sharp blade.
There was quite a lot of flashing to trim, but the work was worth it.

If you have never ever made any castings before, then give it a go, it is a whole new experience.

So, no idea how the final setting of the figures in the cafe will turn out at this stage, but here is one possibility. The French Dragoon Officer is talking to the serving boy whilst the lady brings a cup to the his table.

The 4th Dragoon sitting at his table

….and thank you to my wife for taking the photographs.

Dragoon’s meal has arrived

October 31st, 2007

In the café, the dragoon’s food has now arrived. The chicken is being served on a metal plate, the freshly baked loaf of bread is ready to eat. To wash it all down is an earthenware jug of red wine (not shown).

The food for the 4th Dragoon has arrived

At the moment I have stopped work on making a figure of a serving woman out of modelling clay. Instead I am investigating moulding the figure from commercial moulds – watch this blog, more to follow.

So, the Dragoon’s café is on hold for the moment. But I have started my next project which will be a small diorama of a battle that might have taken place in Spain around 1808.
This new thread will be called Spanish Battle…………

4th Dragoon - The Cafe is completed

October 6th, 2007

The completed roof was glued in place on top of the cafe wall.

On the outside some ‘mud’ and ‘dirt’ and ‘mould’ and the remains of an old creeper on the wall were simulated by diluted paint and sawdust.

Inside the wall was too clean, so some slightly off white washes were painted onto the wall.
Cracks between the floor slabs were dry brushed with dark grey to tone them down and to provide shadow.

Dragoon and sword seated at table

Strips of wood were glued to the wall to represent timbers, and the edges of these wooden strips were chopped about to prevent the new, square look that modern beams have.

(In the picture the Dragoon is holding his sword - but this is only temporary, it has not been glued in place yet, and nor have the table or chair been glued either).

Below is a top view showing the general lay out, however the Dragoon might be relocated closer to the window. That depends upon how I manage with modelling the serving girl.

General view of the 4th Dragoon in the cafe

My attempt to amke a serving girl is not going well, but watch this space.

4th Dragoon - roof completed

October 6th, 2007

Today has been rather foul from the weather point of view so I have been able to catch up with the model of the 4th French Dragoon as well as the scratch built cafe in which he is seated.

The tiles, bought in Spain recently, proved to be too difficult to use to build a ‘real’ Spanish tiled roof”.
Ideally there should have been rows of upside down tiles on top of which the ‘right way up’ tiles should have rested. But a number of dry runs ended up with a mess.

The problem was solved by making a base of modelling clay to represent the forms of inverted roof tiles and then mounting the top layer of tiles on top of that.
The result worked and the hand made tiles looked irregular and very much like the real thing.

The Spanish Roof tiles for the 4th Dragoon Cafe

4th Dragoon - with his pipe

September 24th, 2007

The figure of the seated 4th Dragoon has been completed.
All that remains are his pieces of equipment, such as his sword and boot spurs, which I shall add once he is seated in his final position at the table.
(The Dragoon’s sword will need adjusting so that it rests correctly between the floor and his left hand. The spurs will be extremely small and easily damaged, so best left to last when the Dragoon is firmly fixed in place).

4th French Dragoon

His left hand will be resting on his sword, the right hand is holding a pipe.

4th Dragoon side view

Close up view of the head of the French 4th Dragoon.

Head of 4th Dragoon